Custom Investment Casting Manufacturer

Custom Duplex & Super Duplex Stainless Steel Castings

Investment cast duplex stainless steel components for pumps, valves, marine equipment and corrosive industrial applications.

2205 / 2507 Materials Cast + CNC Finished Made to Drawings

Engineering Materials

Why Choose Duplex Stainless Steel Castings?

Duplex stainless steel combines ferritic and austenitic structures, giving cast components high strength, strong resistance to chloride stress corrosion cracking, and dependable performance in seawater, chemical processing and offshore service.

01

High Mechanical Strength

Useful for pump, valve and mechanical components where wall thickness, load and long service life must be balanced.

02

Excellent Corrosion Resistance

Suitable for aggressive media when standard austenitic stainless steels may not provide enough margin.

03

Seawater Resistance

Well matched to marine equipment, desalination plants and offshore systems exposed to saltwater environments.

04

Chloride Resistance

Duplex grades are commonly selected where chloride pitting, crevice corrosion or stress corrosion cracking are key risks.

05

Long Service Life

Stable material selection and controlled heat treatment help castings maintain dependable performance after installation.

06

Cost Effective Alternative

For many corrosive applications, duplex alloys can be a practical alternative to high nickel alloys.

Material Grades

Available Duplex Stainless Steel Grades

AODSON manufactures custom duplex steel casting and super duplex casting parts according to drawings, material grade requirements and working environment.

ASTM A890 / A995 Grade 4A

Standard duplex casting grade commonly associated with 2205 and CD3MN requirements.

ResistanceHighApplicationsPumps, valves, marineStrengthHigh

2205 Duplex Stainless Steel

A widely specified duplex alloy for corrosive service where strength and chloride resistance matter.

ResistanceHighApplicationsFluid handling, process equipmentStrengthHigh

CD3MN

Cast duplex stainless steel option for engineered components that require a balanced corrosion and strength profile.

ResistanceHighApplicationsValve bodies, impellersStrengthHigh

ASTM A890 / A995 Grade 5A

Super duplex casting grade for more demanding chloride and seawater exposure.

ResistanceVery highApplicationsOffshore, desalinationStrengthVery high

2507 Super Duplex

Selected for super duplex impeller, pump and offshore duplex casting projects where corrosion margin is critical.

ResistanceVery highApplicationsSeawater, chemical processStrengthVery high

ASTM A890 Grade 6A / CD3MWCuN

High alloy super duplex options for severe applications based on customer specification and drawing review.

ResistanceVery highApplicationsSevere corrosion serviceStrengthVery high

Typical Products

Typical Duplex Stainless Steel Casting Products

Manufactured according to valve body drawings

Valve Bodies

Custom cast and CNC machined valve body blanks for corrosive fluid control.

RFQ
Cast and machined for rotating pump parts

Impellers

Duplex and super duplex impellers for pump and marine fluid systems.

RFQ
Near-net-shape casting with CNC finishing

Pump Bodies

Near-net-shape castings for pump casings, covers and flow components.

RFQ
Material options for seawater environments

Marine Components

Corrosion-resistant cast components for seawater and coastal equipment.

RFQ
Custom components for offshore equipment

Offshore Parts

Engineered casting and machining support for offshore equipment parts.

RFQ
Connection parts made to customer drawings

Flanges

Custom cast flanges and connection parts based on drawing requirements.

RFQ
Machined features for sealing assemblies

Seal Components

Precision cast and machined components for mechanical seal assemblies.

RFQ
OEM castings developed from prints or samples

Custom Castings

OEM duplex castings made to your drawings, samples and specifications.

RFQ

Applications

Applications

Oil & Gas

Cast components for corrosive process and fluid control equipment.

Marine Engineering

Parts exposed to saltwater, humidity and long operating cycles.

Offshore Platforms

Material options for demanding offshore systems and assemblies.

Chemical Processing

Castings for aggressive media, pipelines and process equipment.

Desalination Plants

Pump, valve and flow components in high chloride environments.

Power Generation

Engineered stainless cast parts for utility and energy equipment.

Mining Industry

Wear and corrosion resistant components for slurry and water systems.

Water Treatment

Reliable castings for industrial and municipal treatment systems.

Manufacturing Capability

AODSON Manufacturing Capabilities

From drawing review to global delivery, AODSON supports buyers that need investment cast duplex stainless steel components with machining, inspection and documentation support.

01Drawing Review
02Tooling Design
03Investment Casting
04Heat Treatment
05CNC Machining
06Inspection
07Packaging
08Global Delivery

Silica Sol Casting

Precision investment casting process for detailed stainless steel parts.

CNC Turning

Secondary machining for shafts, sealing surfaces and circular features.

CNC Milling

Machined faces, slots, holes and close-tolerance drawing features.

Surface Finishing

Shot blasting, polishing and finish options according to application needs.

Pressure Testing

Inspection support for pressure-related valve and pump components.

NDT Inspection

PT, MT and UT inspection options based on the part and specification.

Heat Treatment

Controlled heat treatment to support material performance requirements.

Assembly Support

Optional finishing and subassembly support for project-based sourcing.

Quality Assurance

Quality Assurance

AODSON reviews material, dimensions and critical process requirements before production, then checks castings through in-process and final inspection steps.

  • Material Certificate
  • Chemical Composition Testing
  • Mechanical Property Testing
  • Dimensional Inspection
  • CMM Inspection
  • PT Inspection
  • MT Inspection
  • UT Inspection
  • Final Inspection Report
  • Packaging Check
CMM inspection for duplex stainless steel castings

RFQ Checklist

Get a Fast Quotation

For accurate pricing, please send drawings and key working conditions. Our team can review material grade, casting feasibility, machining requirements and estimated lead time.

PDF Drawing STEP / STP File IGS File X_T File Material Grade Quantity Working Environment Machining Requirements Surface Treatment Lead Time

FAQ

Duplex Stainless Steel Castings FAQ

What is duplex stainless steel?

Duplex stainless steel is a stainless alloy family with a mixed ferritic and austenitic structure, offering high strength and strong resistance to chloride-related corrosion.

What is super duplex stainless steel?

Super duplex stainless steel is a higher alloy duplex material designed for more demanding corrosion environments, especially seawater, offshore and chemical processing applications.

What is ASTM A890 Grade 4A?

ASTM A890 Grade 4A is a cast duplex stainless steel grade commonly used for corrosion-resistant castings such as pump, valve and fluid handling components.

What is ASTM A890 Grade 5A?

ASTM A890 Grade 5A is a cast super duplex stainless steel grade selected for severe chloride and seawater service where higher corrosion resistance is required.

What is the difference between duplex and 316 stainless steel?

Duplex stainless steel generally provides higher strength and better resistance to chloride stress corrosion cracking than 316 stainless steel, depending on grade and environment.

Can AODSON manufacture according to drawings?

Yes. AODSON manufactures custom duplex stainless steel castings according to customer drawings, samples, material specifications and inspection requirements.

Do you provide CNC machining after casting?

Yes. AODSON can provide CNC turning, CNC milling and finishing operations after investment casting to deliver machined parts ready for assembly.

What file formats can be submitted?

Buyers can submit PDF drawings and 3D files such as STEP, STP, IGS and X_T for quotation and manufacturability review.

What is the MOQ?

MOQ depends on part size, tooling requirements, material grade and machining complexity. Please send drawings and quantity for review.

How long is the production lead time?

Lead time depends on tooling, casting complexity, heat treatment, machining, inspection and order quantity. AODSON will provide an estimated schedule after reviewing your RFQ.

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